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Fuel Cells Project

Fuel cells are the next generation of alternative energy. While your standard household or car batteries provide stable reliable power in a very wide range of application, and your combustion engine will provide large amounts of power as long as you continue to provide fuel, there are obvious deficiencies to both. Batteries don't last forever, and engines are undesireably inefficient. Fuel cells are the solution to both of these problems, and they boast several other advantages too!

Fuel cells are devices that convert chemical energy directly into electricity. The easiest fuel cell system to think about is the H2/O2 polymer electrolyte membrane fuel cell (PEMFC). In this system there are two reactions to consider (just like any battery),
            the oxidation reaction:         H2 → 2H+ + 2e-
        & the reduction reaction:        O2 + 4H+ + 4e- → 2H2O.
fuel cell gifThus, using continous inputs of hydrogen gas and oxygen gas, you can build a system that generates a very scalable source of power, like batteries, without the inconvenience of running out of fuel. The oxidation reaction occurs on the surface of a catalyst (usually Pt) deposited on the anode, while the reduction reaction occurs on a potentially different catalyst (also usually Pt) deposited on the cathode. The third and most important component in every electrochemical cell is the electrolyte, which in this case must be condicting to protons, electrically insulating resistant to strong oxidants and reductants, thermally and mechanically stable - it is a challenge difficult to accomplish. The anode, the polymer electrolyte membrane and the cathode are sandwiched together to make the fuel cell. The anode reaction produces protons and electrons, which, as can be seen from this GIF file, are seperated: the electrons (black) are routed through a wire to provide access to the electrical energy and the protons (yellow) are allowed to pass through the electrolyte membrane (here depicited by blue/brown interface). The cathode reaction is the recombination of the protons and electrons in the presence of oxygen (red) to make water. Because this device does not rely on a thermal cycle the theoretical efficiency is not limited by the carno cycle, and so fuel cells can outpreform combustion engines by a signifigant amount. One final remark, which will appeal to the environmentalists, is that this energy device has the potential to replace petroleum powered devices, and thus reduce the consumption of fossil fuels, and curb the production of CO2. Unfortunately, all affordable sources of fuel for fuel cells today are, in fact, derived from petroleum.

At typical operating temperatures of around 80oC, problems of CO poisoning (as a result of residual CO from the petroleum reformation) of the plantinum anode catalyst, and thermal and water management make the development of a simple and reliable fuel cell system more difficult. Hydrocarbons, such as natural gas, gasoline or alcohol are more economical fuel sources and are more technically viable in the near-term, but the problem of CO poisoning is exemplified as the partial oxidation products of such fuels form high concentrations of CO at that anode catalyst. One solution is increasing the temperature of fuel cell operation, as this reduces the adsorption of CO onto the platinum electrocatalyst and improves performance (as long as you stay under the phase transition temperatures of your membrane). In addition, the heat loss through radiation of the fuel cell stack is greatly enhanced at high temperatures, and minimizes the need for costly heat exchange devices in large scale applications. Also, at high temperatures, product water can be generated as a vapor at the cathode, alleviating the problem of flooding the cell (which results in inaccessable catalyst particles, and loss of voltage). However, increasing the temperature above 100oC has a down-side for PEMFCs because of the reliance of the membrane on water for proton conduction. As the temperatures increases, the evaporation of water from the membrane leads to a dramatic drop in proton conductivity. In order to maintain adequate membrane hydration, increases in temperature needs to be accompained by increases in operating pressure to ensure that sufficient water vapor and reactant gas is available in the reaction compartments.  The practical upper limit for the operating pressure is around 3-4 atm.

Current group interest in this project include a focus on the advancement of a Direct Ethanol Fuel Cell, an exploration into various non-fluoranated polymer membranes, and an investigation into Solid Oxide Fuel Cells using beta"-alumina as the proton conducting electrolyte. Additionally, there are efforts to understand the bulk mechanical properties of the electrolyte membrane materials in order to ellucidate the microstructure. The first two of these projects rely heavily on four fuel cell test stations equipped to deliver humidified and non-humidified gases as well as liquids to a single cell setup. Automated data collection using a programable variable electronic load makes experiments far less tasking on the students. The other projects depend on the test stations as well, but also utilize electron microscopy and dynamic mechanical analysis techniques.

Here are some of the important papers that have come out of this project:

153. "Ion exchange resin/poly styrene sulfonate composite membranes for PEM fuel cells," S. L. Chen, L. Krishnan, S. Srinivasan, J. Benziger, A. B. Bocarsly, Journal of Membrane Science, 2004, 243, 327-33

152. "A Comparison of Physical Properties and Fuel Cell Performance of Nafion and Zirconium Phosphate/Nafion Composite Membranes," C. Yang, S. Srinivasan, A. B. Bocarsly, S. Tulyani and J. B. Benziger, J. Membrane Science, 2004, 237, 145-161.

131. "Silicon Oxide/Nafion® Composite Membranes for PEMFC Operation at 80 to 140o C,"K. T. Adjemian, S. J. Lee, S. Srinivasan, J. Benziger, and A. B. Bocarsly, J. Electrochem. Soc., 2002, 149, A256.