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Patterning of Organic Materials for Organic Electronic Devices

IRG 3: Changsoon Kim, Yifang Cao, Winston O. Soboyejo, Stephen R. Forrest


Top: Schematic of incomplete material transfer (left). Wnc is the width of the noncontact region; torg is the thickness of the organic layer on the stamp. When the adhesive stress (σ) between a-NPD and Au reaches its critical value before the shear stress exceeds the strength of the organic film, the layer on the stamp is fractured, leaving a defect region of width, Wd (right).
Bottom: Fabrication of an organic light-emitting device (OLED) array by transferring a bilayer of Alq3 and a-NPD from the stamp onto a patterned substrate (right).


A team of Princeton researchers has developed an improved technique for manufacturing novel electro-optical devices from organic semiconductors. The method relies on a modeling framework to describe different material transfer modes that occur when the organic materials are "stamped" onto an already patterned substrate. Using this model, the Princeton team was able to cleanly transfer an organic thin film from a stamp to a patterned substrate without leaving any voids.


References: C. Kim, Y. Cao, W. O. Soboyejo, S. R. Forrest, J. Applied Phys. 97, 113512 (2005).