Table of Contents

Materials and Structure

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Light alloys are interesting for human-powered machines due to their low density. The phase diagram shown is a partial diagram for the Aluminum-Copper system showing the aluminum rich end. The composition of a typical structural alloy is shown by the vertical green bar on this eutectic-type diagram. If this alloy is cooled from the liquid state to about 550 C, it has formed a polycrystalline solid that is a substitutional solid solution of copper in the aluminum face centered cubic matrix. The red solvus line is the limit of copper solubility in the aluminum at different temperatures.

As the alloy is cooled below about 500 C, the solvus line is crossed and copper starts to precipitate as the
q-phase, the alloy then has a two phase structure with the a-solid solution of Cu in Al forming the matrix in which the intermetallic CuAl2 compound is precipitated as small particles. The presence of this second phase increases the yield strength of the alloy and reduces its ductility. This alloy was developed for the structure of airships and continues to be a useful structural material. Modification of the alloy by other alloying additions is also common. Heat treatment can also be used to modify the mechanical properties.

From: Ashby and Jones,
"Engineering Materials 2,"
Pergamon (1986)