Casting, Die Casting, Pressure Die Casting
Index
Casting is a process in which molten material is solidified in a mould to produce an ingot or a shape that is close to that of a finished product (near net shape). Material may be introduced into the mould under gravitational forces, a process commonly used to produce ingots of the material that will be further processed. To produce a near net shape component, pressure die casting is frequently employed. In this process molten material is forced into the mould under pressure and allowed to solidify, sometimes assisted by water cooling.

If the direction of heat removal from the mould is controlled, the material may be solidified from one end to produce a single crystal with the shape of the mould. Gas turbine blades are produced in this manner.